title>CAD & CAM Facility,Inspection for Hardness,Magnetic Particle Inspection
Advance Forgings Pvt. Ltd. is an ISO 9001:2000 certified company & recommended for TS-16949, ISO-14001 certifications from UnderWriter Laboratories (U.L.) ,United States. The Company started it's journey in 1982, with the Inheritance of excellence and Customer Satisfaction as it's directive principle, the company is committed to match to World Class Perfection in Forging Industry....
Samples are cut across section ,polished & etched in 50% hot HCL for 15-20 minutes .Inspection for Piping Porosity Macro Inclusions Hair Line crack segregations etc on C/S surface
Macro Structure
Samples to be taken as per Sampling Plan for Upsetting.Cut Pcs are forged at forging temperature to see for Surface Cracks .
SEAMS UPTO 0.1 Depth only accepted
Chemical Composition checking by wet analysis
Inclusion Rating.
Checked as per IS-4163 and should not exceed 3A,3B,3C,3D, in thick & thin series .
Grain Size.
One sample per heat, in the range of ASTM 5-8 for fine gain steels at x100 upset sample is normalized at normalizing temperature and the size of the Pearlite grains are compared with standard chart for actual grain size determination
Hardness
Upset normalized pieces are checked for the hardness to confirm whether normalized hardness is coming well within the specified limits
CAD / CAM Facility
CAD / CAM DEPARTMENT
All Customer Drawings are studied In Auto CAD 2000 and then model simulation is done in Unigraphix NX 4.0 and accordingly Tool Path Generation is transferred to Vertical Machining Center in Tool Room Via LAN
VERTICAL MACHINING CENTER
HAAS VF-2
15000 RPM
Unigraphix NX4
FORGE SHOP
Trimming
In Process Inspection
HEAT TREATMENT
Heat Treatment
Continuous Hardening
and Tempering Furnace
Grinding
Grinding of Leftover
Flashes On
Pedestal Grinders
Shot Blasting
Magnetic Particle Inspection
MPI
100% inspection
for Crack under
approved ITW UV
Light Assemblies
Coining
Inspection for Hardness
Hardness checked
On Brinell Hardness
Testing machine
